Manufacturing
A Beirut factory, built for distributor-scale volume.
Five stages, the same hands every day. We finish each piece with care, but the line is set up for the kind of consistent output a serious distributor needs.
The line
Five stages, in order, every time.
The order is fixed; the standards are fixed. What changes is the volume.
Stage 01Grown on the vine
Loofah is a vine plant. The gourds are left to mature and dry where they grow, then harvested once the inside has turned to clean, fibrous mesh. The slower the dry, the better the fiber.
Stage 02Clean & treat
Each piece is washed clean and hung to dry, slow enough that the fiber stays firm and even. Nothing harsh, nothing perfumed.
Stage 03Cut to spec
Once dry, each piece is cut and shaped to format — gloves, pads, back scrubs. Cuts are checked against tolerance before they move on.
Stage 04Bound and stitched
Loofah is paired with cotton towel and bound with a stitched edge. Tension is watched piece by piece — the stitch is what decides how a piece holds up after a year of daily use.
Stage 05Bagged for retail
Each piece is bagged in clear cellophane and sealed with a folded card header at the top — printed to spec, with barcodes, batch codes, and language sets. Our packaging or yours.
Capabilities
What the factory can do, in numbers.
Annual output
300k units
Pieces produced per year, across all formats.
Lead time
4 weeks
From confirmed PO to ready-for-pickup, standard formats.
MOQ
12,000 pcs
Total per order, mixed across SKUs.
Markets shipped
4
Distributors served across the region and beyond.
Standards
What we won't cut corners on.
Cleaned to a food-safe standard
Held to the same standards used in food processing. No bleaches, no perfumes, no synthetic whiteners.
Single-fiber, single-source
Loofah is a plant fiber and that's all that goes into the body of each piece — no plastic mesh, no synthetic fillers.
Piece-by-piece inspection
Every finished piece passes through a person before it goes into a bag. Nothing leaves the factory unchecked.
Working with us
Looking for a manufacturer you can rely on?
We work with distributors, retailers, and private-label partners. Tell us about your market and we'll respond within two business days.